Planing and profiling with WEINIG: Four glass-smooth sides and every profile you want - in one process
Straightening of the bottom side and of the right side, planing to width and thickness as well as profiling - a machine that can do it all and in a single operation. Faster and better than you could ever imagine. This makes it massively superior to all conventional individual machines. And it is not only you - more than 60,000 automatic moulders all around the world have made us the market leader in the sector.
This means there is an ideal machine available for every production and every business size, from the smallest entry level model to the high-performance lines for maximum capacity. They all feature
- Excellent production quality
- Minimum setup times
- Top-class work piece surfaces
Specific application software and intelligent system solutions offer additional benefits and improve the overall organization centered around the moulder.
Areas of application
4 sides planed
Perfectly right-angled work pieces
Wood is a natural material and that influences the requirements that are involved for processing it. Wood can contain defects, it can be bent or warped. For many applications, therefore, e.g. for furniture, it is essential that the work pieces are planed on all four sides. The key thing here is that the work pieces are accurately straightened and that they have perfect angles after being processed.
This may sound easy, but in many cases it is not, because the production precision of the machine has a significant influence on the quality of the end product. You can always rely on the famous WEINIG quality. WEINIG offers many different solutions, from manual to fully automatic operation and from machines for occasional use to machines in continuous shift operation.
Our core competence
Profiling mouldings of all types has always been WEINIG’s core competence. Profiling includes a wide range of end products that nevertheless set the same challenges for machine technology: high levels of profile precision with excellent surface quality and regular cuttermarks.
WEINIG technology is always setting new standards in this area. The basis for this are the solid machine bases with precise machine tables and the fence at exactly the right angle to this. The superiority of the WEINIG machines is seen overall when dynamics are brought into the equation: spindles with high true running accuracy, a strong feed system and the corresponding pressure elements.
The perfect interaction of these components guarantees smooth transportation in a defined position through the machine. The result is the legendary WEINIG quality of your products: high profile precision, excellent surface quality and regular cuttermarks.
All stages of the processes on one machine
Profiling window scantlings on the long side and the cross side of the window scantling, and shaping and drilling are carried out on the processing center that outputs the fully processed scantling. However, the moulder still has an important role in window production as it is needed for 4-sided planing of the window scantling, to remove and to profile the blank glazing bead.
The WEINIG Powermat has a special window package that was precisely designed to complete these three process steps. Using the press of a button the user can select whether the four sides should only be planed or whether the blank glazing bead should be removed as well. Safety prompts ensure that an adjustment can only be carried out when there is no work piece in the machine and that there will be no collision between the saw blade and contact pressure elements. The PowerLock system means that the machine can be retooled in a very short time so that the glazing bead can be profiled.
The WEINIG system also enables the moulder to be connected to the cross-cut saw and the processing center. Thus, WEINIG offers the ideal solution for window production because it is the safest and most efficient.
The importance of solid wood as a construction material has grown constantly over the last few years. This means that there are high demands on the surface quality, particularly for the visible areas. The largest area of application are beams, which are planed on 4 sides and chamfered.
Depending on your requirements, WEINIG offers the right solution, from a small machine to a large line; but they have one thing in common: a high level of flexibility because of the 90° chamfering unit.
The chamfering unit is used to produce the fourth chamfer on the beam after the other chamfers have been produced by the vertical spindles and the horizontal top spindle. The chamfering unit control means that dimensions can be changed quickly and a change in the strength of the chamfer can be made without changing the tool and simply by positioning the spindles.
With this technology WEINIG enables small companies to work with the same economy as a large organization.
Planing glulam lamellae
Glulam is increasingly being used in recent years and therefore more and more importance is being given to planing glued laminated timber lamellae. This depends on achieving a glueable surface at high speed with the lowest level of chip removal. Even the curve of the timber does not make a difference, and can be kept, because the lamellae are glued afterwards and then finally planed again.
WEINIG meets this challenge with innovative machine technology. The combination of slanted horizontal spindles and floating vertical spindles allows the lamellae to be planed with a minimum of chip removal on all four sides while maintaining the curvature of the wood. These WEINIG solutions increase material yield and thus also resource efficiency.
In industrial wood processing, material yield plays an ever greater role. Scanners are used in this context to identify places with defects and to cut them out. Pre-planing is necessary at the start of the entire chain in order to provide the scanner with a clean surface. Accordingly, chip removal should be minimal and a high feed speed is usually required.
In this segment, WEINIG offers both simple solutions with excellent value for money, as well as innovative solutions with unique technology: from hydro-tools to jointers, slanted spindles and floating spindles up to a feed speed of 300 m/min. As well as the necessary machine technology, WEINIG, of course, also offers suitable mechanization. We can meet your pre-planing needs perfectly!
Produce innovative products economically
Creative surfaces are in fashion, whether for furniture frontages, flooring or facades. Previously, things that you could only produce at high cost by hand or in processing centers can now by produced in the moulder in one run.
The WEINIG structure planing technology makes it possible to move the spindle relative to the work piece as it is fed through and in this way to create a three-dimensional surface. Using CAD software the structured surfaces can be checked and simulated in advance and then actually produced on the moulder.
This puts WEINIG at the forefront again, setting new standards with this new development that could open up new market opportunities for you. You can let your creativity run wild with this technology, producing new products - along with short run times, high productivity and low unit costs.
WEINIG products and solutions for planing and profiling
The right solution for every requirement - this is what the WEINIG product portfolio offers for planing and profiling. With feed speeds of 6 and 600 m/min.
WEINIG Unimat series
For standard profiling requirements from small to large companies.
- Fine product grading
- Highly user-friendly
- High level of work safety
- Sustainable machine concept
- Very good price-performance ratio
WEINIG Powermat series
For the widest range of profiling work from the small workshop to industrial series production.
- Innovative machine technology
- High production accuracy
- High level of work safety
- Modular design
- Made in Germany
WEINIG wide planing series
Work dimensions up to 450 x 300 mm
- Perfect surface quality
- Stable and continuous feed
- Quick and easy setting with Memory Plus or PowerCom
- Modular design: the right machine for each application
- Easy to operate